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MAGNETO

An APS That Understands Your Constraints and Optimizes Your Production

Detaylı Bilgi

MECHAVISION

Smart Vision, Perfect Production

Detaylı Bilgi

We know the bottlenecks at production and solve them.
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Magneto

Magneto

It presents numerous production plan options based on thousands of variable factors and constraints in just a few minutes.

Mechavision

Mechavision

It debugs all anomalies with 99% accuracy in an instant.

Software Factory

Software Factory

It provides user-friendly applications with real-time data fully compatible with the factory's operations.

Mechanica AI Tech
Why Mechanica?

As a team with over 40 years of production field experience, we are aware of the challenges that industry encounters. With expertise in various sectors including automotive, chemical, food, and machinery, we combine our production experience with our multidisciplinary team of engineers who are expert in their fields to provide solutions to problems considered as nontrivial in industry.

Through the integration of artificial intelligence within the manufacturing sector, we have empowered enterprises to succeed in their production endeavors. Thus, we are committed to expand our impact further for our customers. Our AI-supported industrial image processing cabins, production planning, and optimization solutions have earned us our customers' 100% satisfaction and trust.

MAGNETO AI APS – Intelligent Production Planning

MAGNETO AI APS is an AI-powered advanced planning and scheduling platform that analyzes ERP and MES data to account for real-time capacity, material, and operational constraints. When order priorities change, materials are delayed, or machines go down, MAGNETO instantly re-optimizes the production plan delivering accurate due dates, reduced WIP, and maximum efficiency. With MAGNETO, production becomes faster, more flexible, and fully predictable.

MAGNETO AI APS – ERP Integration

MAGNETO AI APS works seamlessly with your ERP system, processing orders, inventory, BOM, routing, and capacity data in real time. It analyzes this information through its AI-powered planning engine and writes the optimized production plan back to the ERP. This ensures that sales, procurement, production, and logistics teams all operate on a single, accurate, and always up-to-date plan. The result: More reliable due dates, fewer revisions, and a fully synchronized production flow.

MAGNETO AI APS – MES Integration

MAGNETO AI APS integrates seamlessly with your MES, enabling real-time, bidirectional data flow between the shop floor and the planning engine. Machine downtimes, actual cycle times, quality records, and production counts are captured instantly, keeping the plan accurate, up-to-date, and fully aligned with real operations. Optimized work orders and schedules are automatically sent back to the MES, ensuring complete synchronization between planning and execution. The result: Faster response, fewer deviations, and real-time production visibility.

MAGNETO AI APS – CRM Integration

MAGNETO AI APS integrates seamlessly with your CRM system, bringing sales opportunities, order requests, and customer priorities directly into the production planning process. Each new customer demand is instantly evaluated with capacity, material availability, and delivery date calculations. This ensures that sales and production teams operate with the same real-time, accurate information—enabling more reliable quotations and proactive customer management. The result: More accurate delivery promises, faster response times, and fully customer-aligned planning.

AI DECISION SUPPORT SYSTEMS
MAGNETO

MAGNETO AI Decision Support Systems are developed to quickly determine the most optimal production plan. It automatically responds to real-time changes in production, supply chain, stock, and warehouse areas, keeping production at an optimal level.

20% Improvement in Stock
35% Reduction in Energy Costs
45% Improvement in
Production Efficiency
IMAGE PROCESSING AND QUALITY CONTROL SYSTEM
MECHAVISION

MECHAVISION image processing units digitize quality control processes with high speed, precision, and accuracy. AI-supported quality control systems are the best way to reduce costs and stop defective outputs.

Anomaly Analysis
Anomaly Classification
QR Barcode Reading
Product Tracking
Product Inspection
Reject Systems
Percentage of processes successful in quality control 98%
Satisfied customers and end users 100%
INNOVATIVE SOFTWARE SOLUTIONS TAILORED TO YOUR BUSINESS
SOFTWARE FACTORY

MECHANICA Software Factory offers software development services equipped with smart and up-to-date technologies that align with your organizational culture for the sustainability of your special business processes.

With our software development services compatible with your business processes, grow your business, increase performance and achieve your goals.

Optimize your business
processes with our AI solutions.

Our AI-based solutions for optimizing industrial production processes make your business more efficient at a lower cost by developing more systematic and planned approaches.

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Our cooperation with MECHANICA started with the smart product project and has developed in many areas. The reason why we prefer MECHANICA is that it has an interdisciplinary staff and provides quality service.

Gökhan Yakan

Volt Electric Motors Inc. Production Manager
Projects

Our Use Cases

TOFAŞ

The Production Planning System, with its AI-powered digital twin, optimizes the sequence between painting and assembly. The Smart Sequencing project has increased capacity and resource utilization, improving TOFAŞ`s responsiveness to customer demands.

ORGANİK KİMYA

With MAGNETO, Organik Kimya manages the processes of creating MPS and daily plans, MRP and MRP II, mixing the plan according to sudden changes, creating scenario-based alternative plans, all on a single platform.

OPET FUCHS

The AI-supported quality control unit MECHAVISION performs the analysis of 19 different points, including cap, label, QR-barcode reading, bubble control, and logo control, specifically for the produced oil bottles and cans.

VOLT ELECTRICAL MOTORS

Within the digital transformation journey of Volt Elektrik Motor San. ve Tic. A.Ş, a part of SAYA GRUP, we minimized quality errors in electric motors with AI-supported industrial image processing and traceability projects.

DIKKAN VALVE

MAGNETO AI APS (Advanced Planning & Scheduling) has been successfully deployed and is now live at Dikkan Valve’s manufacturing facilities. Within the scope of the project, the multi-operation workflows specific to valve manufacturing, machine and labor capacity constraints, setup times, and delivery priorities were addressed through a holistic and integrated planning approach. With MAGNETO AI APS, Dikkan Valve’s production planning processes have been transformed from a manual and reactive structure into a dynamic, predictable, and manageable system. The platform simultaneously evaluates order priorities and resource constraints to generate feasible and realistic production schedules, while enabling fast and controlled rescheduling in response to demand fluctuations and urgent order requirements.

SELSİL

MAGNETO AI APS (Advanced Planning & Scheduling) has been successfully deployed and is now live at SELSİL production facilities. Within the scope of the project, the multi-product and multi-line production structure specific to chemical manufacturing, along with machine and labor capacity constraints, raw material availability, and delivery priorities, were addressed through a holistic planning approach. With MAGNETO AI APS, SELSİL’s production planning processes have been transformed from manual and reactive methods into a dynamic, predictable, and controllable structure. The system simultaneously evaluates order priorities and resource constraints to generate feasible and realistic production schedules, while enabling fast and controlled rescheduling in response to demand fluctuations and urgent orders.